Panelmaster Ultrasonic

Ultrasonic cutting and welding machine for the production of duvets and mattress panels

Application

The Panelmaster Ultrasonic can be integrated into every quilting line and can work with every quilting machine.
A compensator between quilting machine and Panelmaster Ultrasonic ensures a continuous and independent production.
The fabric is cut and welded length- and crosswise with the same welding and cutting quality, independend of the material weight (150 - 750 g/m2 are possible). For duvets the machine is able to imitate a binding on all for edges by the use of a special welding geometry so that the duvet is ready prepared for the end customer.
Optional an automatic label insertion is available to position, cut and weld the labels on the duvets.

Operation

39 Picto CutWeld

Characteristics

  • Cutting-Welding-Technology: ultrasonic, with rotary sonotrode and anvil wheel
  • Productivity: up to 12 m per minute (depending on material and dimension)
  • Ex. 150g/m2, single seam, polyester duvet, 2x2m, 5.5 pcs./min., Output 10.9 m/min.
  • Ex. 750g/m2, single seam, polyester duvet, 2x2m, 4 pcs./min., Output 8 m/min.
  • Working width: max. 3'100 mm
  • Label insertion: optional (max. 2 pcs.)
  • Length cutter: 2 pcs. (max. 3 pcs., for production of 2 duvets simultaniously)
  • Power connection: 400 V / 16A (3-phase)
  • Air connection: stable 6 bar, dry, oil-free
  • Easy load and save of welding parameters via touch panel according material specifications (99 programm memory spaces)
  • Very low energy consumption
  • Environment-friendly! No microwaves, no nuisance
  • The own engineering, assembly and in-house service of the sonotrode units ensure a high and constant quality standard.

Your benefits with the Panelmaster Ultrasonic

  • Significant reduction of production costs by eliminating the entire binding process or approx. 25% higher productivity for bound products as the edges are prepared and compressed for an easier and faster guiding to the sewing heads
  • Fully automated production of quilts
  • Unique and nice appearance of the edges by imitating a binding
  • Due to the 90 degree angle the duvet nicely fills the corners of the duvet cover
  • High washing resistance, confirmed by many customers
  • Integration in existing production lines is possible
  • Significant reduction of material waste as no cutting is necessary during the binding process
  • Avoids breaking of threads at the cutting edge, as it can appear with the sewn quilts
  • Automatic application of labels possible
  • Processing of thin and thick materials with constant quality
  • Cutting and sealing of edges at the same time. No emerge of fibres by a constant closed edge
  • No thread, needle and hook consumption
  • No risk of injury due to needle breakage
Jentschmann AG Schweiz

Feldstrasse 2
CH-8194 Hüntwangen
Telefon +41 44 735 83 83
Fax +41 44 735 83 84
This email address is being protected from spambots. You need JavaScript enabled to view it.

Jentschmann North America

66 Cambridge Cr.
Bradford, Ontario
L3Z 1E3 Canada
Dietmar Jeske
Telefon +1.647.477.4012
This email address is being protected from spambots. You need JavaScript enabled to view it.